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Quality By Design

DCD Design & Manufacturing Ltd.
#180 - 6620 McMillan Way
Richmond, BC
Canada V6W 1J7

Tel: 604-232-4445
Toll Free: 1-888-794-8357
(US & Canada)

December 8, 2011

Yule Love Our Duckt Pullers!

Careful, there’s a two-pun limit over the holiday season! DCD’s December promotion has kicked off, with sale pricing available on the 00650 Deluxe Sealed Duct Pullers. New this season, we’ve updated the Puller Jaws to fit 3 o-rings for redundancy in service.

To go with that, there’s a new instructional video on DCD Design’s Youtube channel, showing you how to service the Pullers and replace o-rings. Check the replacement chart to see which o-rings fit your Duct Puller.

If you subscribe to our monthly newsletter, you already knew that. If you haven’t subscribed- why not?? Enter your email address here and keep up with all our news. (Or add a comment to the effect here on the blog and we’ll add you to the newsletters.) Catalog requests can click here.

March 8, 2011

The Right Wire Mesh Grip – Pulling vs. Support Grips

Pulling grips and support grips are intended for very different applications. Pulling grips are built of much heavier, stiffer and stronger wire for an equal diameter, than support grips, because they’re moving. A support grip carries a (mostly) static load.

The medium-duty 00670 grips, for example, fit over the end of the cable being pulled, “capping it” while you’re pulling. It will have to come off once the cable end comes out the other side. Support grips are woven to grip the mid-span of suspended cables, and open-ended.

Support grips are usually much lighter weight than equivalent pulling grips – they’re built to support the dead load of the cable, rather than the tensile loads experienced when pulling the cable into place. (A few hundred pounds of cable versus a couple thousand pounds of tension.)

For example, a 00670 series grip for 1-1/2″ cable has a SWL of 2760lb (5x SF). A support grip for the same size cable would support 300-400lb (different SF though = 10x).

I would suggest a pulling grip to move the cable into position, then a support grip to permanently locate it. If you’re in an exposed environment, then specially ordering the stainless option will be strongly advised too.

For more information, see our catalog pages on the website.

Wire Mesh Cable Grips

February 25, 2011

An Eagle in Winter

Do eagles migrate in the winter? This Eagle lasher in New York state is sticking it out in the maple forests, and getting some work done at the syrup farms. These innovative jobs, and contractors thinking outside the box, are what inspire DCD Design to keep pushing the envelope and continually improve our products. I’ll let the email tell the tale:

“To DCD. We have owned one of your Eagle lashers for over 4 years now. I can’t tell you how much we like it. We hardly use our other lashers now. We’ve put up hundreds of miles of cable with it, from telephone-copper and fiber, catv, coax; direct lashing and overlash.

“Most recently we used on placing 1 inch vacuum lines for the production of maple syrup. The old way of doing it was slow: using hand twist ties it took all day to do 1000 feet. With the Eagle lasher we do 1000 feet in about an hour.

“Thanks DCD.”

Tom Sweeney, TMT Contractors
1484 US Hwy 11
Gouverneur, New York 13642

See all the details on this PDF sheet.

Maple Syrup Collage 3

February 7, 2011

Get a POWER-Grip

DCD Design’s Power-Grips and Swivel-Grips are on special through February! Here’s a previous posting to highlight the Grips and see our new video on Youtube, detailing the assembly procedure.

These Grips are designed to make cable installation easy and secure. The re-useable Grips are sized to fit electrical cable from 1/0 through 2000MCM and really shine for the larger cables, where the pulling tension will approach the cable manufacturer’s allowance.

Assembly of the Power-Grip to the electrical cable is quick and easy: cut back the insulation to bare the conductor; mount the Threaded Cone Nut to suit the conductor size; screw in the Tapered Insert; and mount the preferred attachment Body. You select which Body suits your connections: the Lug, Clevis or Swivel Bodies share common threads to quickly mix and match.

The Power-Grip locks onto the conductor strands and the harder you pull, the tighter your Grip! When you’ve completed your pull, cut away the portion of the cable conductor deformed inside the Power-Grip and that’s it. You’re ready to re-use the Grip for the next conductor.

Power-Grip strip

September 10, 2010

Breakaway! – Another Duckt Production

The Duckt crew put together a great sales presentation for the DCD Breakaway Connectors, highlighting the quick assembly and range of breaking strengths available. The finished PowerPoint looked so good that we made a video clip as well, for general distribution.

Each connector, either the smaller -010 model or the larger -020, can fit five breakaway pins. By selecting the individual pin strengths, the rated breaking strength of the connector can be varied to meet the required load capacity.

The Operations Sheet lists off the Imperial load combinations; the Metric combinations are similar. Mix the two pin series, and you could dial in the breaking load wherever you want it!

March 24, 2010

Working Loads for Line Swivels

DCD Design provides two Safe Working Load limits for our 00505 Series Line Swivels, depending on whether you’re pulling Underground or Overhead. What’s the difference? RISK.

Line Swivel SWL Table

A Safe or Maximum Working Load without a Safety Factor is incomplete – you don’t know where you stand. One company’s Overhead Swivels may only have a 3:1 Safety Factor, when every other component has been rated 5:1. Where’s the weak link?

When you’re stringing overhead lines, a 5:1 Safe Working Load is typically chosen to suit the safety factors applied to pulling rope and grips. I say “typically” because safety factors and the resulting safe working loads are user-dependent.

Occupational safety requirements are a minimum level of protection. Risk management demands a greater level of protection if a failure will have catastrophic consequences.

You don’t want to see a failure in an overhead job because when things fall down, they land on other things! You can reduce the risk of failure by choosing a larger safety factor, but you’re limiting your maximum load. There has to be a compromise!

Underground, a 3:1 Safe Working Load can typically be applied. A failure is still possible, but the risk of damage or injury is reduced. You can “afford” to increase your maximum load. So the same Line Swivel can have two Safe Working Loads, depending on the application.

If you’re comparing line stringing swivels for overhead use, know the Safety Factors built into your equipment and make sure you’re getting the whole story. DCD Line Swivels have a happy ending.

Line Stringing Swivels

March 2, 2010

This Blows!

Pardon the pun, but how often do you get to say that in public?!

We’ve got a range of line-blowing products on special this month – mix and match to build a tool kit that works for you! All projectiles are available individually or as kits, in a variety of sizes and weights: from durable Line Darts to our unique Ultralight Birds and Parachutes.

Start with a high-pressure Control Valve that fits to your compressor, or choose the DCD Power Blower for a powerful self-contained unit. Both options have their advantages.

The Control Valve uses twist-lock fittings to mount to a standard air hose, and mounts to threaded Innerduct Seals for a secure, air-tight seal. Larger ducts can use the advanced Duct Seal Body with quick-change polyurethane Seal Kits.

The inner bore of the Control Valve is smoothed to ensure that nothing can get hung up midway through the job. Our Valve also comes complete with three different rope guides – others don’t!

The Power Blower is a portable unit with parallel, twin motors to provide the maximum pressure available in this class of line blowers: up to 30% higher than the competition. The motors are individually fused and switched, so use one motor when that’s all you need or both when you’ve got a 30 amp breaker at your disposal!

Check out the whole range of Line Blowing Equipment here and follow through with pulling twine and Bull-Line pull tape!

February 16, 2010

The Trouble with Shear Force

Installation can be rough on a new electrical cable! A pulling winch can apply a few thousand pounds of tension. Bends in the duct can apply crushing sidewall pressure. Even the pulling eyes can chew through the cable jacket and permanently damage the cable ends. Cable manufacturers have a variety of physical limits for different cable constructions (tension, bending radius limits, end connections, etc).

Cable manufacturers limit the pulling force of wire mesh grips to a few hundred pounds for a reason: the wire mesh is gripping on the external plastic jacket of the cable. But you can’t expect the plastic jacket and rubbery insulation to support a structural load!

Typically, cable manufacturers require 10-15 feet of cable be cut away, beyond the end of the wire mesh grip. Why? Because the pulling forces exerted on the outside surface have applied shear forces through the jacket, the insulation and the outer strands of the cable construction – there is no way to ensure that the cable construction has not been damaged or deformed during the pull.

To take advantage of the cable’s maximum pulling tension, you have to get a grip on the conductor itself. The DCD Power-Grip is designed to lock onto the conductor strands and the harder you pull, the tighter your Grip! When you’ve completed your pull, cut away the portion of the cable conductor deformed inside the Power-Grip and that’s it.

DCD Power-Grips

February 2, 2010

Get A Grip!

DCD Design’s Power-Grips and Swivel-Grips are designed to make cable installation easy and secure. The re-useable Grips are sized to fit electrical cable from 1/0 through 2000MCM and really shine for the larger cables, where the pulling tension will approach the cable manufacturer’s allowance.

Assembly of the Power-Grip to the electrical cable is quick and easy: cut back the insulation to bare the conductor; mount the Threaded Cone Nut to suit the conductor size; screw in the Tapered Insert; and mount the preferred attachment Body. You select which Body suits your connections: the Lug, Clevis or Swivel Bodies share common threads to quickly mix and match.

The Power-Grip locks onto the conductor strands and the harder you pull, the tighter your Grip! When you’ve completed your pull, cut away the portion of the cable conductor deformed inside the Power-Grip and that’s it. You’re ready to re-use the Grip for the next conductor.

Power-Grip strip

January 15, 2010

“By the time I get to Tucson…”

I’m heading to Tucson next week to present Tube-Lube at the Western Underground Committee’s January meeting. I’m looking forward to the trip – it will be a great opportunity to introduce Tube-Lube as a safe and environmentally responsible product! Here’s a summary of the presentation:

“Tube-Lube® 326 is a water-based pulling lubricant designed to make your job easier – in more ways than one! When the geometry of the pull threatens to exceed your cable allowables or your pulling gear, proper lubricant selection and application lets you pull farther, with a better factor of safety on your cable and your equipment.

Friction coefficients for Tube-Lube are similar to other products, but with only a thin layer of lubricant required, your budget gets more ‘miles to the gallon’ with less mess.

Tube-Lube is easy to apply and easy to clean up: a smaller crew can spray from a distance to satisfy your safety officer and budget; and the overspray is biodegradable, so there’s no environmental concerns to mitigate. Your cable will pull in smoothly without the excess residue that can clog the duct and make extraction difficult in the future.

DCD Design & Manufacturing Ltd. has integrated Tube-Lube spray nozzles into a range of cable pulling equipment, and with a manual-pump or battery-operated applicator tank we have all you need to make life easy and green.”

I’ll be presenting in the afternoon of Wednesday the 20th at the Tucson Doubletree hotel. See the details at the WUC website here, and I hope to see you there!

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