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Quality By Design

DCD Design & Manufacturing Ltd.
#180 - 6620 McMillan Way
Richmond, BC
Canada V6W 1J7

Tel: 604-232-4445
Toll Free: 1-888-794-8357
(US & Canada)

January 23, 2012

An Eagle (Lasher) Returns to the Nest

We took in an Eagle aerial cable lasher last week for repairs. “It wasn’t running smoothly anymore and it needed a few adjustments,” they said.

As it turns out, this lasher is serial number E00109 – built in January 2007 and delivered to the customer. In the intervening 5 years, it looks like it’s run a few thousand miles and gotten into a couple fights!

The drive wheels had grooves worn into the track from the lashing wire, and they weren’t turning well. The drag from the wheels was loading up the gearbox, so we overhauled that too. And we replaced a couple worn shafts and rollers…

After a bit of work, Eagle lasher E00109 is back on the wing and lashing our fiber optic test cable smoothly!

It’s that time of year – maintenance time! Time to have a look at your gear and decide if it’s ready for the coming season, or if you need to put some work into it now. These days, most people are leaning towards repairing the gear they have and making it last a little longer.

DCD Design and our distributor network are here to help assess your gear and get it in for the necessary repairs, whether it’s overhead cable lashing, underground cable installation or horizontal directional drilling/boring.

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December 28, 2011

More New Products for the New Year!

DCD Design keeps an ongoing list of product ideas in our design office. These are those phone calls that come in and “oh, no we don’t have anything like that… No, no one else? Hmm…”

Once enough of those calls, those ideas, gather in the file, it becomes self-fulfilling. The market is there; we just have to create the product!

So for this Christmas season, here’s a couple ideas we’re working on for 2012:

“The Snakecharmer” Duct Rod End Fitting

This threaded fitting will expand the Duct Rod Accessories to provide a snake lasso for the fiberglass rodder, for those jobs where you really do need to get into that duct today.

“The Wrestler” Tuf-Lugger Accessory

If you need to go up against something big ‘n ugly in the ring, you need something Tuf on your side. Roll out the Tuf-Lugger cable puller, mount on “The Wrestler”, and haul that bull out of play. Not even Mickey Rourke could compete with this!

Disclaimer: Sorry, no. We’re always developing new products, but these ones may be beyond us all! And the photos have been making the rounds – credit goes to those with the telephoto lens.

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December 19, 2011

DCD Breakaway Connectors Contribute to Wave Energy

Pelamis Wave Power of Leith, Scotland have applied the DCD Breakaway Connector in an unusual application: they have developed and successfully demonstrated a quick connect and disconnect for attaching the main moorings of their wave energy converters.

By integrating the heavy-duty 00560-020 Breakaway Connector into the sea-bed mooring system, only slack connections are made on deck and the latching of the Pelamis to the mooring system is made remotely.

This allows Pelamis to achieve machine installation in less than 100 minutes – critical minutes when working in changing ocean weather conditions with chartered vessels.

The sheer scale of these machines is hard to gauge in the photos – the P2 Pelamis is 4 metres in diameter, 180 metres long, and weighs 1300 tonnes!

Another milestone for Pelamis: this machine has celebrated its first anniversary since grid connection with positive test results and operational achievements.

DCD Design is pleased to share this application, and we’d like to thank Pelamis Wave Power for incorporating the DCD Breakaway Connector into their mooring system.

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December 13, 2011

New Products – Just in time for Christmas!

Hot off the presses: New Innerduct Pulling Eyes and Tube-Lube Spray Applicator!

The Golden Carrots have a littlest sibling, suitable for ½” nominal piping (0.40 – 0.71” inside diameters). Our engineering students, Joey and Yuya, developed the Solidworks model and they’ve just come back from plating, looking like solid gold. The carrots, not the students. Part number 00604-050 is now in stock, and will make a great stocking stuffer!

We’ve also built a new spray applicator for our cable pulling lubricant, Tube-Lube 326. End users had a few suggestions to make the tanks stronger and more functional, so we sourced a 3-1/2 gallon steel tank, added a pressure gauge and calibrated the spray nozzle to deliver enough Tube-Lube to the cable jacket to ensure a smooth, low-friction installation. The Manual Spray Applicator (p/n 35100-003) is available in festive red, and ready to load into Santa’s sleigh now.

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December 8, 2011

Yule Love Our Duckt Pullers!

Careful, there’s a two-pun limit over the holiday season! DCD’s December promotion has kicked off, with sale pricing available on the 00650 Deluxe Sealed Duct Pullers. New this season, we’ve updated the Puller Jaws to fit 3 o-rings for redundancy in service.

To go with that, there’s a new instructional video on DCD Design’s Youtube channel, showing you how to service the Pullers and replace o-rings. Check the replacement chart to see which o-rings fit your Duct Puller.

If you subscribe to our monthly newsletter, you already knew that. If you haven’t subscribed- why not?? Enter your email address here and keep up with all our news. (Or add a comment to the effect here on the blog and we’ll add you to the newsletters.) Catalog requests can click here.

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November 22, 2011

Turkey Time?


The DCD Sales Desk has had a run on Duct Rodders this week! Taking advantage of our monthly promotion before the long weekend?

DCD Duct Rodders – all of them! – are on sale in November and with Thanksgiving approaching fast, that means there’s only a few days left to get an order in.

We’ve produced a few videos for the Duct Rodders; most recently, a quick instruction on re-spooling the rod into the cage. The pultruded fiberglass rod is strong and flexible, but you need to feed it into the compact reel cage smoothly to ensure the Rodder lasts.

Here’s a complete playlist of the DCD Duct Rodder videos – putting all our reference videos in one place.

DCD Design will be open Thanksgiving Day so if you need something, let us know. Otherwise, have a great long weekend!

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November 9, 2011

Lest We Forget

To mark Remembrance Day (Veterans’ Day in the US), we’ll take a moment to honour our friends and family members who are or who have served in the armed forces.

Thanks, Grandpa Ed.
Thanks, Jen.

remembrance-poppy

The production offices of DCD Design will be closed on November 11th to observe Remembrance Day. However, the Sales Desk will be open for orders and shipping. Call in to wish them well!

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October 26, 2011

Filling A Void – New Duct Seal

For the second time this year, DCD Design contributed to BC Hydro’s $200 million Vancouver City Central Transmission (VCCT) project, this time with a cable-blowing attachment to suit the large ductwork being installed. From the contractor’s field report:

“This morning we successfully tested pigging of 8” PVC Duct using DCD Duct Seal and Apache Pig.

“Our own 180 cubic feet per minute (CFM) compressor successfully pushed the pig through this run. Operating pressure at compressor was 100-120 psi. We will be applying a gauge at the control valve to accurately measure pressures at the seal during in-the-field pigging.

“The pig took approximately 5-10 seconds to exit the [test] duct and successfully pushed out a shovel full of gravel and sand. Exiting speed was quite fast.

“The plan is to start pigging the duct bank Monday. Thank you DCD for preparing duct seals”

You’re welcome! DCD Design offers in-house design and fabrication services, focusing on utility installation tools. (But we’ve done a wide variety of equipment!)

(Earlier this year, contractors completed the HDD pull-back with a 500-ton Maxi-DUB swivel.  Read about that here.)

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October 7, 2011

That’s a Wrap!

ICUEE wrapped up its third day on Thursday, and the DCD Demo Trailer rolled out the door to hitch onto John’s truck by mid-afternoon. Ryan, Neal and John are on their way home today.

This year’s show was a great opportunity to get out and meet some new people, catch up with familiar faces, and represent the DCD product line. Thanks to everyone who visited Booth 1149!

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October 6, 2011

ICUEE – Day 2

Went to the Melfred Dinner tonight at the Coach Lamp Restaurant, another great Melfred Event. Many of their distributors and customers. Some good DCD Feedback.

Appreciate the Melfred support.

Today was a bit quiter at the ICUEE show, one day to go! All in all a good show!

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